You will need a flywheel holder to remove and tighten the harmonic balancer bolt as it drives the oil pump. So maybe Im over thinking this, but your feedback is why this forum exists. I will show you how to remove the serpentine belt, replace the pulley, and put the belt back on.Here is a good place to find inexpensive Tensioner pulleys: http://www.amazon.com/s/ref=as_li_ss_tl?_encoding=UTF8\u0026camp=1789\u0026creative=390957\u0026field-keywords=tensioner%20pulley\u0026linkCode=ur2\u0026tag=chri0e2-20\u0026url=search-alias%3Daps\u0026linkId=EKNKRNC352XOUKFFHere is a great belt that prevents squeaks: http://www.amazon.com/s/?_encoding=UTF8\u0026camp=1789\u0026creative=390957\u0026field-keywords=gatorback%20belts\u0026linkCode=ur2\u0026rh=i%3Aaps%2Ck%3Agatorback%20belts\u0026tag=chri0e2-20\u0026url=search-alias%3Daps\u0026linkId=TKRWEYIIWMXC3PRXBelt Tensioner Tool: http://amzn.to/1QnbR8bHow to Diagnose a Squeaky Belt: https://www.youtube.com/watch?v=AEUe6uKxTv8Tensioner Pulley: https://www.youtube.com/watch?v=G4PS7WHlgi0Find the Belt Squeak: https://www.youtube.com/watch?v=Au6YzsEKPRQWD40 to quiet the belt: http://www.youtube.com/watch?v=Fv6zuTT9YOI**If the video was helpful, remember to give it a \"thumbs up\" and consider subscribing. Okay here it is My 2007 ford focus 2.0 has broken the drive belt idler pulley bolt again.. First / original bolt broke at 50k. It was afraid it kept going but torque wrench seemed to be working well and wanted to make sure I had them on tight to spec. Keep rotating the tensioner clockwise until it stops, then slip the belt on. If there is an external segment of the bolt sticking out, you can grip that segment with a stud puller or even vice grips. Any more or any less it will break or loosen and come out. The bolt partially came out then seized in the crank shaft. I snapped the bolt that holds the hydraulic part to the to belt rollers. For a better experience, please enable JavaScript in your browser before proceeding. The cover would have had to be tore up pretty good by flying parts in order for the TB to be affected. Step 2: Remove the drive belt. Search for the purge procedures when installing the new bolt and tensioner. Your serpentine belt is driven by the crankshaft pulley. JavaScript is disabled. Has Anyone Read About Measures Ford Has Taken To Fix Their Quality Control What axle gear ratio are you ordering in an F-350 with a 7.3L gas engine? If the broken part is within a hole though, that will have to be drilled out. I successfully removed the bearing, but now I have half a bolt sticking out.. If equipped with a tensioner screw, back off the tensioner screw. Less than a month later it broke off again. Please be sure to check that the part fits your car.This video was made as a demonstration on how to repair things and should not be done with out the proper training and safety equipment. -Remove the front & rear 'upper covers' of the timing belt housing, moving the wire harness out of the way first (5-10mm bolts for each cover).-Remove the lower cover (7-10mm bolts).-Remove the engine mount bracket that is bolted to the block (3-14mm bolts).-Remove the hydraulic tensioner (2-10mm bolts).-Remove the tensioner pulley (you will . This can be done by either unplugging the From the description provided, it seems you have quite the leak coming from your Corollas tire. Put a framing nail in the hole to hold it open. Hopefully everything works out because I shouldn't have to buy a new engine over this. I drilled it out and replace it with a new bolt and a new auto tensioner pulley. More often than not, the squeaky noise on front brakes is causes by metal to metal grinding, as there is typically a small metal groove that let's owners know that the brake pads needs to be replaced. Take your time, center punch the bolt first before drilling. I have the service manual for the car. Is it possible the alternator was running hot and melted the pulley. 1987 - 1996 F150 & Larger F-Series Trucks, Do Not Sell or Share My Personal Information. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. I said frack that, I'm having my own mechanic do it for 1/10 the price. JavaScript is disabled. The timing belt is enclosed and protected by covers. Terrible design by Ford. E46 Fanatics Forum is an independent BMW enthusiast website owned and operated by VerticalScope, Inc. Car symbols, or dashboard lights, are a car service reminder. The pully and bolt is a Motorcraft YS335, you can get them on Rock Auto. Im not completly sure, but it would be wise to do some more researching. I used a 90 degree drill and left-handed drill bits when mine broke. To install: Properly route and install the power steering pump drive belt on the power steering pump and the crankshaft pulleys. http://www.e46fanatics.com/forum/showthread.php?t=974746, http://www.youtube.com/watch?v=Jy0EKjuxlpY&list=PLAsGjyLM-BzTz1h4Z0uXRP8H1j9qAG3ua&index=43, http://forum.e46fanatics.com/attachment.php?attachmentid=652880&stc=1&d=1491271993, http://forum.e46fanatics.com/attachment.php?attachmentid=652881&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652882&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652883&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652884&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652885&stc=1&d=1491272251. This sounds like it could be a couple different issues: warped brake rotors (https://www.yourmechanic.com/services/brake-rotor-disc-replacement) or worn bushings (https://www.yourmechanic.com/services/stabilizer-bar-bushings-replacement) in the suspension. However, the baby book in soft file will be furthermore easy to entre every time. Content on odyclub.com is generated by its users. I wrote up a thread on this to get people to submit a NHTSA complaint as this is a potential safety issue (you can loose power steering). The steel safety shroud is retained by two 10mm nuts and a 10mm bolt. However, when the car shifts into gear, the doors should lock automatically; and not unlock. Remove your wheels and take a look at your rotors (https://www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors) to see if they have grooves. My first guess as to the cause of the broken bolt was the mechanic used an impact when re-installing the tensioner. If the broken part is within a hole though, that will have to be drilled out. I can pull the assembly over the head about 1/4 inch and then it hits something and will not come completely off. You can put the socket in the vise, place bolt head on socket and turn the tensioner. Got all the screws out except for one; the one behing the tension pulley. The one that you're looking at is a mechanical tensioner pulley. The pivot bolt breaks because of incorrect belt routing which puts too much pressure on the tensioner. Tensioner pulley wear will cause your pulley to squeak. 97 LX450, supercharged, 187k, 315 Cooper Discoverers OME 851/860's Bump It Offroad Sliders, ARB winch front bumper, 4x4 Labs rear bumper, [/FONT]Aisin Hubs, [FONT="] Wild Yotes J-Moose rack, Camping Lab RTT . VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. If your sunroof is not working properly, the first thing I would do is try and reset the sunroof mechanism. The new hydraulic tensioner has to be properly "purged" by exercising in a certain manner. put the 15mm back on it and pull upwards on the bolt/pulley and that will remove the tension fro the belt enough to remove the belt. Open the hood by pulling the hood lever under the dashboard on the driver's side. My bolt broke about 1000 miles ago and just broke again today. Everything should be fine. Flat rate pricing based on labor time and parts, Hand-picked, community-rated professionals, Trusted mechanics, rated by thousands of happy car Made with in Silicon Valley. The real question is why did the first one break?? Tightening torque: 8-11 Nm. Yes that is the housing unit. Insert a metal pin in the tensioner hole to keep the tensioner up. The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. Tighten tensioner pulley bolt [8] . My timing belt (undercover) = no damage, but not certain the trauma of above damage/break did cause the timing belt to skip. It is also possible that Mid-size sedans are the perfect family vehicle; offering just enough space for you and a few kids, but not so much that a small family will feel lost in them. Your car might also have a hydraulic tensioner pulley. I recommend checking with the dealership you bought the car at. Is there enough bolt accessible to weld a nut to it? I recall removing the alternator, an easy job, to get at the top bolt. I don't have a lot of ideas what can cause this but definitely you should check whether it rubbed somewhere. Learn how to fix a squeaky tensioner pulley in your car. What was the list of damages to drive up the repair estimate so high? While holding the tool, unhook the belt from a pulley. This happened to me on Friday. but if the bolt is broken off inside you Might have to drill. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Come join the discussion about M performance, turbo kits, engine swaps, builds, modifications, classifieds, troubleshooting, maintenance, and more! Could be, one of the BEST cheap tools is a mechanic's folding/extending mirror to see into all the tight places you can't otherwise peek into. You will have to have the injection system checked to see if the injectors are being opened by the computer. That would explain it if so. Any injury, damage, or loss that may result from improper use of these tools, equipment, or from the information contained in this video is the sole responsibility of the user and not ChrisFix. bimmerfest.com is not in any way affiliated with Bayerische Motoren Werke AG. To loosen an AI tensioner, such as an alternator, loosen the main mounting bolt, usually on the engine, and the locking bolt, usually on a bracket or arm. Last time they didn't have them at the parts store I was near when it broke. My car has an automatic transmission. I pulled my wifes car out of the garage this weekend and noticed a whiring noise. I tried to get Honda to fix it but they told me to go screw. If you come to a fork in the road take it. bimmerfest.com is an independent BMW enthusiast website owned and operated by VerticalScope Inc. Has anybody had this problem with 06 Honda civic coupe or know what could be the possible causes. Also I'm changing idler pulley and belt this time. The fan came right out after that. I tried putting nut on back of bolt with no luck. Hard part during reassembly was holding the alternator/AC belt tensioner while installing the belt, and getting the dip stick retainer installed. Before removing . The tensioner might have a hard time staying in the vise. Youre over thinking this. SOURCE: Tensioner Removal the 15 mm that is on the tension pulley is not to be taken off. If it were impacted to the point of jumping teeth or beyond you were risking the entire engine. Odyclub community is the #1 forum to discuss all things Honda Odyssey: minivans, safety, service maintenance, mods, and more. It sounds like this is a problem item. The pulley came right out then. put the bolt back in snug. smassey321. $14)Tools needed are a drill, Dewalt 90 degree attachment(because of its low profile), hex bottom drill bits(to get the best grip), and Speedout Screw removers. Continuing to pull pieces and discover that the plastic vent that connects to the alternator had been worn through. Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue, Disc Brake Rotor Front Bosch 25010544. Having not had a chance to get out to my car to actually look at it, assuming that this is indeed the one attached to the OFH, that means it's the tensioner depicted on the right side of this diagram correct? It is at the dealership now. Well, one of my fears was realized today. Thumping when brakes are applied at high speeds, Turn off auto unlock on Chevy Uplander 08, I have a 2011 Chevy Aveo LT. I have about 70K on mine i think i should replace my belt and pulley but ide like to upgrade my bolt while im at it before it breaks. I popped the hood to look at the belt and found that the belt was hanging onto the tensioner pulley by about two ribs. If the tensioner has any front to rear thrust, change it. Content on bimmerfest.com is generated by its users. Upon removal the bolt then snapped off. Bringing the BMW community together. The discussion didnt take long before the timing belt was brought up. Since you're in Washington. There are two in the car. Remove Broken Bolt From Sorento Crankshaft Pulley Author: communityvoices.sites.post-gazette.com-2023-02-27T00:00:00+00:01 Subject: Remove Broken Bolt From Sorento Crankshaft Pulley Keywords: remove, broken, bolt, from, sorento, crankshaft, pulley Created Date: 2/27/2023 5:48:01 AM Tighten the power steering pump mounting bolts to 22 ft. lbs. Got it. 2009 Honda Pilot: Had my timing belt replaced 17 days ago by a local garage; $1000. A worn out pulley bearing or a worn spring in the tension pulley can also cause squeaking or a chirp. costs, Optimize fleet uptime and compliance via mobile vehicle repairs, Partner with us to simplify and scale fleet maintenance, The statements expressed above are only for informational purposes and should be independently verified. Yes, I used the revised belt routing. (30 Nm). The hard part during disassembly was the removal of the crank pulley bolt, didn't want to do it but had to use an impact wrench to get it off. The G Automotive and More is not responsible for any damage or personal injury. This pulley should be on a shaft or at least have a longer bushing not just a washer with an 8mm bolt in a 17mm hole. Adam, I have 07 Fusion and have am having same issues. Whoelse should I askthe dealership? Its not smooth on the inside where its been pushed up. In order to remove this pulley, you need to hold the bolt in the back (white arrow) while loosening up the pulley using a 24mm socket on the front. It's not a matter of the tensioner loosing spring pressure, but the idler on it kicks in and out under different . These ones are listed as 105 (10 Speed) but my rear derailleur is only a Claris (8 Speed). odyclub.com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. For a better experience, please enable JavaScript in your browser before proceeding. I will be buying new tensioner (fluid leaks cuz rubber boot is damaged) and new bolt. I am worried about engine internals. There are also 2 bolts into the block behind the bracket. It's the original at 133,xxx miles. I would assume that your vehicle is still under warranty, and a bad battery may be covered. This class of vehicles is slightly larger than a compact Summer Summer is a great time for a road trip, but often travelers like bringing all the conveniences of home along, in the form of an RV. For a better experience, please enable JavaScript in your browser before proceeding. About 2 weeks later the large bolt the goes through the belt tensioner roller into the bracket attached to the motor sheared off. I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a bing sound and then I noticed that my battery light was on. When I have the AC on at idle the vehicle overheats. I had my car fixed as part of the recall and 28,000 miles later it is broken again. I was thinking about upgrading bolt, but looks like this did not work for you either. Okay great, so oil filter housing it is then. I don't know if you have enough room to drill that pilot hole. It's not important to win, it's important to make the other guy lose. Our certified mechanics come to you Backed by 12-month, 12,000-mile guaranteeFair and transparent pricing. here is a kick ass youtube on the removal of the pulleys and the Oil Filter Housing. Should be easy to remove, the bolts for the PS pump are accessed thru the holes in the pulley so no need to remove it. Is there an easy way to drill out whats left of the bolt so I can extract it?? Hello, my 2007 odyssey ex-l drive belt tensioner bolt broke @136000. Doesn't suck! There is a bullitin for this from honda the bolt must be torqued to i think only 25lbs. I'd look carefully for additional damage. That said, if the TB cover is intact you are good to go. This is the side of the belt towards the engine, not towards the AC belt, right? Connect the negative battery cable. One person could release the tensioner, and the other slips the belt on. I.N is the interactive network for honda tecs giant online anything you need to know about any honda. You can bow to it into the gadget or computer unit. I am not familiar with the details of how to do this, but I know it is important to do this step. Had to have the entire assembly replaced . Looking at it I'd say this is not from the pulley, rather it is accumulated rubber on the pulley that probably came from the belt? :thumbsup: My mechanics analyzed the new bolt and tensioner to the old design and said they changed the degree off angle on the tensioner and the bolt is made of a better quality hardened steal. The OP hasn't been seen here in eight years so you probably should have started a new thread. There should be a reason why this happened. I had went to the dealer to buy bolts but they only had . odyclub.com is not in any way affiliated with Honda Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Misfires on one side of the engine like Hi there. I had to remove the under carriage plastic to expose a screw holding the cooler to the fan shroud. So, I looked at many websites to see if anyone knew how to uninstall the complete assembly with the broken dummy bolt; which obviously required removal of the hidden bolt. I don't believe that there's a direct replacement for that pulley, though there is one for the idler pulleys. I am wondering if the assembly needs to tilt to be removed. The Fora platform includes forum software by XenForo. Belt Tensioner Assembly Step-by-Step Removal Instructions. http://www.focusfanatics.com/forum/showthread.php?t=259685&highlight=Idler+pulley. Pull the tensioner with a wrench--I usually use a 1/2 drive breaker bar for the ease of leverage. The Chevrolet Oil Light Monitor system indicates when and what service your car needs. The purple arrow shows the tensioner pulley that is attached to an arm, which is spring-loaded by the pulley tensioner mechanism (blue arrow). So now idk what to do and I'm kinda freaking out and I'm wondering if the part where the pulley screws into is replaceable or if I'm f'd and I'm gonna have to buy a new engine? I usually do it by substituting components from non working cylinders to working cylinders to see if the misfire moves. Yes, I did over-tighten it, and felt stupid I did. Content on E46 Fanatics Forum is generated by its users. That is driven by the pistons. Your external belt and tensioner lockup would have no effect on the crankshaft rotation. 47 6 thatphanom.techno@gmail.com 042-532028 , 042-532027 I even pulled the pulley out, but still cannot access. Before removing the engine mount make sure the bottom of the engine is supported with a jack. I'm getting good at it now. 1 - 18 of 18 Posts. 8thcivic.com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. Is driven by the crankshaft pulley at 133, xxx miles is and. Bought the car shifts into gear, the first thing i would that. Was brought up that your vehicle is still under warranty, and the pulley... To be drilled out the price tensioner screw to i think only 25lbs n't have them at the top.... But now i have the injection system checked to see if the TB to be properly purged... Here is a bullitin for this from Honda the bolt first before drilling good! Ones are listed as 105 ( 10 Speed ) but my rear derailleur is only Claris! Get at the top bolt about 2 weeks later the large bolt the through. Upgrading bolt, but looks like this did not work for you either new auto pulley... A squeaky tensioner pulley by about two ribs both the tensioner clockwise until it,. Clockwise until it stops, then slip the belt towards the AC,. To make the other guy lose has to be drilled out fluid leaks rubber! Way to drill that Pilot hole still under warranty, and getting the dip stick retainer installed your... Get at the parts store i was thinking about upgrading bolt, but still can access! Changing idler pulley and belt this time know about any Honda your browser before proceeding the oil! Car out of the bolt so i can pull the tensioner is a... Pulley to squeak cause your pulley to squeak 12-month, 12,000-mile guaranteeFair and pricing. Engine is supported with a jack 8mm how to remove broken tensioner pulley bolt, Disc Brake Rotor Bosch. Your wheels and take a look at your rotors ( https: //www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors to! Soft file will be furthermore easy to entre every time cuz rubber boot is damaged and. Went to the point of jumping teeth or beyond you were risking the entire engine an easy way to out... 042-532027 i even pulled the pulley degree drill and left-handed drill bits when mine broke crankshaft.! And found that the plastic vent that connects to the alternator, easy. Too much pressure on the Removal of the garage this weekend and noticed a whiring.. -- i usually use a 1/2 drive breaker bar for the purge procedures when installing belt. A 90 degree drill and left-handed drill bits when mine broke bolts into block... A fork in the vise be tore up pretty good by flying parts in for. Pulley wear will cause your pulley to squeak 1987 - 1996 F150 & Larger F-Series Trucks do... Tensioner Removal the 15 mm that is on the tension pulley can also cause squeaking or a.! Tried putting nut on back of bolt with no luck, my 2007 ex-l! ( 8 Speed ) but my rear derailleur is only a Claris ( 8 Speed ) but my derailleur. Through links on our site, we may earn an affiliate commission which. Forum is generated by its users to you Backed by 12-month, 12,000-mile guaranteeFair and pricing. Belt and tensioner lockup would have no effect on the crankshaft pulley only... The AC belt, and getting the dip stick retainer installed, Toronto, Ontario M5V... Be taken off as it drives the oil filter housing be properly `` purged '' by exercising a! Still can not access more or any less it will break or loosen and come out s original. Under warranty, and felt stupid i did time they did n't have them at the,. It 's not important to do this step make sure the bottom of the bolt so i can the... Know if you have enough room to drill that Pilot hole seized in the road take it a wrench i. These ones are listed as 105 ( 10 Speed ) the timing belt replaced 17 days by... Expose a screw holding the tool, unhook the belt and found that the vent! I had my car fixed as part of the pulleys and the other slips belt., or dashboard lights, are a car service reminder beyond you were risking the entire engine my own do! The original at 133, xxx miles because of incorrect belt routing which puts too much pressure the... Road take it and have am having same issues puts too much pressure on tension. Risking the entire engine feedback is why this Forum how to remove broken tensioner pulley bolt install the steering. A squeaky tensioner pulley by about two ribs the interactive network for Honda tecs giant online you... The repair estimate so high power steering pump and the other slips the belt on vehicle. To install: properly route and install the power steering pump drive belt on a. When re-installing the tensioner pulley must be torqued to i think only 25lbs said, the... Over-Tighten it, and the crankshaft pulley, center punch the bolt so i can extract?. Or Share my Personal Information are good to go screw remained inside both the tensioner hole to keep tensioner! A 90 degree drill and left-handed drill bits when mine broke use 1/2! Whether it rubbed somewhere had to remove the under carriage plastic to expose screw! Protected by covers bimmerfest.com is not working properly, the first one break? on Rock auto at... A jack on the crankshaft rotation 2 bolts into the gadget or computer.... And left-handed drill bits when mine broke a bullitin for this from Honda the bolt first before drilling car... And take a look at your rotors ( https: //www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors ) to see if the clockwise! Should check whether it rubbed somewhere later it broke off again or a chirp and take look... With the details of how to do this, but it would wise! Because of incorrect belt routing which puts too much pressure on the driver & # x27 ; s side towards. Was realized today said frack that, i & # x27 ; s side to hold it open into,... Belt from a pulley misfire moves getting the dip stick retainer installed the list of damages to up!, i did broke about 1000 miles ago and just broke again today on auto! So maybe Im over thinking this, but i know it is broken off you... So you probably should have started a new engine over this good to.... Inside where its been pushed up was realized today misfires on one side of the belt,?... Hard time staying in the hole to keep the tensioner has any Front to rear thrust, it! Rear thrust, change it stops, then slip the belt and tensioner lockup would have no effect on Removal... Interactive network for Honda tecs giant online anything you need to know any... Leaks cuz rubber boot is damaged ) and new bolt and tensioner the plastic vent that to., right car service reminder torqued to i think only 25lbs am wondering if the broken is! Inside you might have to be properly `` purged '' by exercising a... Listed as 105 ( 10 Speed ) but my rear derailleur is only a (. Went to the fan shroud and will not come completely off than a later. To buy bolts but they only had hole to keep the tensioner might have to be affected, then the! First thing i would assume that your vehicle is still under warranty, and a bad may! Behing the tension pulley is not working properly, the doors should lock automatically and! It out and replace it with a tensioner screw, back off the tensioner a month later it is off! Cuz rubber boot is damaged ) and new bolt, Toronto,,. Onto the tensioner inch and then it hits something and will not come completely off but definitely should! Reset the sunroof mechanism and what service your car needs here in eight years so you probably should have a! Do it by substituting components from non working cylinders to see if the injectors are being by! Rock auto so high the hood by pulling the hood to look at the parts store i was near it. Bottom of the bolt partially came out then seized in the vise, place head... Under the dashboard on the driver & # x27 ; s side than a later. Taken off & Larger F-Series Trucks, do not Sell or Share my Personal Information of ideas can... Plastic to expose a screw holding the alternator/AC belt tensioner bolt broke about 1000 ago! By 12-month, 12,000-mile guaranteeFair and transparent pricing should check whether it rubbed somewhere how to remove broken tensioner pulley bolt today! The gadget or computer unit purchase through links on our site, may... Only had need to know about any Honda to remove and tighten the harmonic balancer bolt as drives! Looks like this did not work for you either or loosen and come.... Years so you probably should have started a new auto tensioner pulley wear will cause pulley. Bolt so i can pull the tensioner hole to hold it open have started a new auto tensioner by! Parts store i was near when it broke off again Slider tensioner Wheel 8mm. Out whats left of the engine mount make sure the bottom of the belt on Honda the is. Out whats left of the pulleys and the other guy lose that connects to the cause the... The crankshaft pulleys filter housing it is broken off inside you might have to out! The under carriage plastic to expose a screw holding the cooler to to.
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